Last Modified: 11-29-2007 1.6 A
Service Category: Drivetrain Section: Transfer/4wd/Awd
Model Year: 2008 Model: Sequoia Doc ID: RM0000030S7007X
Title: JF3A TRANSFER / 4WD / AWD: TRANSFER CASE FRONT OIL SEAL: REPLACEMENT (2008 Sequoia)

REPLACEMENT

1. DRAIN TRANSFER OIL JF3A TRANSFER / 4WD / AWD: TRANSFER OIL: REPLACEMENT (2008 Sequoia)+

2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

DRIVE SHAFT / PROPELLER SHAFT: FRONT PROPELLER SHAFT ASSEMBLY: REMOVAL (2008 Sequoia)

3. REMOVE FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY JF3A TRANSFER / 4WD / AWD: TRANSFER ASSEMBLY: DISASSEMBLY (2008 Sequoia)+

4. REMOVE TRANSFER CASE FRONT OIL SEAL


(a) Using SST, tap out the oil seal.

SST: 09308-00010

NOTICE:

Be careful not to damage the oil seal and transfer front case contact surface.

5. INSTALL TRANSFER CASE FRONT OIL SEAL

(a) Apply transfer oil to the spline area of the output shaft.


(b) Using SST and a hammer, tap in a new oil seal until its surface is 1 to 1.5 mm (0.0394 to 0.0591 in.) from the case upper surface.

SST: 09316-60011

09316-00011

6. INSTALL FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY JF3A TRANSFER / 4WD / AWD: TRANSFER ASSEMBLY: REASSEMBLY (2008 Sequoia)+

7. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

DRIVE SHAFT / PROPELLER SHAFT: FRONT PROPELLER SHAFT ASSEMBLY: INSTALLATION (2008 Sequoia)

8. ADD TRANSFER OIL JF3A TRANSFER / 4WD / AWD: TRANSFER OIL: REPLACEMENT (2008 Sequoia)+

9. CHECK TRANSFER OIL JF3A TRANSFER / 4WD / AWD: TRANSFER OIL: ON-VEHICLE INSPECTION (2008 Sequoia)+

10. INSPECT FOR TRANSFER OIL LEAK